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2022 / 09 / 07

How to judge the service life of the copper mould tube?

The mould is an important equipment of the CCM continuous casting machine, which is responsible for the solidification and forming of the molten steel. In the process of continuous casting, the inner surface of the copper mould tube is in contact with the high-temperature molten steel, and is affected by the chemical corrosion of the molten steel, thermal erosion and friction with the mould shell, etc., the copper tube is prone to thermal deformation and surface scratches, affecting the continuous casting production and deteriorating the quality of the slab. Due to the different types of production and management systems, different steel manufacturers have different scrapping standards for copper mould tubes. Usually, the mold life is calibrated by the amount of steel passing through the mould. The judgment of the expiry life of the copper mould tube is mainly based on two important parameters, namely, the reverse taper and the wear amount. In fact, these two parameters also affect each other.

The mould assembly should have the following characteristics: simple structure, easy to disassemble and adjust, easy to process and manufacture; good structural rigidity, and light weight, so as to have a small inertial force during vibration.

The mould assembly is the key part of the continuous casting machine, and its structural performance directly affects the production and quality of the continuous casting billet. All enterprises are actively exploring according to the actual use of their respective continuous casting machines, and by optimizing the structure of each component of the mould assembly, they can meet the continuously increasing production needs of continuous casting.

In the mould assembly of the square billet and the rectangular billet, the positions for installing the electromagnetic stirring device and the liquid level automatic control device are generally reserved.

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