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2024/ 06 / 27
Briefly describe the causes of steel leakage from the ladle slide and improvement measures
The ladle sliding nozzle is an important system for controlling steelmaking production. If the system leaks steel during use, it will seriously restrict the stable and smooth production and threaten the safety of personnel and equipment. This paper analyzes the various factors that affect the steel leakage of the ladle sliding nozzle system, and formulates corresponding improvement measures. Through the improvement, the steel leakage accident of the ladle sliding nozzle is effectively controlled, which promotes the stability of steelmaking production.

1. Analysis of the causes of steel leakage from the ladle slide
1. Slide leakage caused by mechanism reasons
⑴ The deformation of the bracket or the overuse of the spring leads to uneven pressure on the slide brick surface, with one side under greater force and the other side under less force. When the pressure of the molten steel exceeds the pressure on any side, the molten steel will enter between the two slides, causing steel clamping or steel leakage.
⑵ The slide bar falls off or the lower rotary sleeve loosens, resulting in insufficient pressure on the plate surface, which easily causes the gap between the clamped steel and the slide plate to increase during flow control, and eventually causes steel leakage. The slide bar problem also causes the trolley to run unevenly, and the loose lower rotary sleeve causes the lower slide plate to sink, which will cause gaps between the plate surfaces.
2. Slide plate leakage caused by slide plate material
⑴ When pouring calcium treated steel or high manganese steel, the upper water inlet and slide plate bricks have poor corrosion resistance, the water inlet and slide plate expand quickly, and the effective stroke of the slide plate becomes smaller, which is easy to cause cast flow control or plate surface clamping.
⑵ The upper and lower slide plate bricks have low strength at high temperature and poor resistance to “thermal shock”. Before pouring, the high temperature molten steel on the plate surface produces a strong “thermal shock”, resulting in tensile stress exceeding the strength of the slide plate, forming radial cracks centered on the pouring hole.
⑶ The working surfaces of the upper and lower slide plates have poor high temperature wear resistance, and the sliding surface is easy to “roughen”. After the molten steel is infiltrated, the “roughening” phenomenon is aggravated when pushing and pulling, and the friction resistance of the slide plate increases. In severe cases, steel leakage will occur between the sliding surfaces.

3. Slide plate leakage caused by improper process operation
⑴ During the assembly process, there are mainly the following reasons.
When the upper slide plate clamps the mud pad, the visual error of the gap may cause the mud pad to be improper. When the amount is too little, there may be a gap between the upper nozzle and the slide plate, causing steel leakage or steel clamping problems; the nozzle seat brick has low high temperature strength and is easily damaged when using a pneumatic pick for heat exchange, resulting in increased gaps and steel leakage accidents. The lower nozzle brick is prone to cracking under heat and molten steel pressure, and in severe cases, the refractory material will break.
⑵ Because the sintered layer of the drainage sand is too thick, the sintered layer breaks when the molten steel is poured, resulting in reverse steel and the sliding trolley wheel sticking steel. This destroys the pressure balance, increases the gap on the plate surface, and causes steel leakage accidents.
⑶ The single-flow accident of the square billet leads to prolonged steel drawing time, and the sliding nozzle is frequently opened and closed for semi-flowing steel in the large ladle, resulting in serious erosion of the plate surface. When the sliding nozzle is half-flowing, the lower slide brick is washed by the molten steel to form a groove. When the ladle is closed, the molten steel condenses in the groove, resulting in steel clamping between the two slides. Frequent flow control expands the clamping steel, which is prone to steel leakage accidents.
2. Improvement measures for ladle slide leakage
1. Strengthen the maintenance of the sliding nozzle mechanism and do a good job in the offline management of the sliding nozzle mechanism; especially for the parts that are easy to wear and deform, such as slide bars, small wheels, and springs, keep track of the service life, and replace expired parts in time.
2. The assembly quality of the ladle seat bricks and mechanisms directly affects the use of the slide, and the operation process must ensure “five circles are concentric and three axes are parallel”.
3. Keep track of the quality of the slide, keep a record of the use of each batch of slides, and organize and analyze the photos of the broken bricks after use, and do a good job in the evaluation of the slide; the slide batch should be tried in advance, and the continuous sliding rate should be formulated according to the use effect to ensure the rationality of the indicator formulation.
4. For the ladle that pours the first furnace, pours molten steel continuously after a single-flow accident of the billet, and the production organization needs to press steel for a long time, the continuous sliding slide should not be used to reduce the risks brought by abnormal operation.

JISTEEL, as a leading manufacturer of metallurgical material, stands out for its high-quality products. One of their flagship offerings is the ladle slide gate system, which is crucial for ensuring the efficient and stable operation of steelmaking processes.
JISTEEL’s ladle slide gates are meticulously designed and manufactured to prevent steel leakage, a common issue that can severely disrupt production. By incorporating advanced materials and engineering precision, these slide gates offer superior durability and reliability.
By choosing JISTEEL’s ladle slide gates, steel plants can significantly enhance their production stability and efficiency, reducing downtime and maintenance costs. JISTEEL’s commitment to quality and innovation makes them a trusted partner in the steelmaking industry, dedicated to supporting the continuous improvement of their clients’ operations.
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