News

Calibration: Ensure that the machine is properly calibrated according to the manufacturer’s specifications.
Tools and Materials: Verify that all necessary tools and materials are available and in good condition. This includes checking the quality of the refractory material to be used.
Power Supply: Confirm that the power supply is stable and meets the machine’s requirements.
Operating Procedures
Setup:
Position the machine correctly in relation to the furnace.
Secure the machine to prevent any movement during operation.
Material Preparation:
Mix the refractory material to the required consistency, following the manufacturer’s guidelines.
Ensure the material is free from any contaminants.
Application:
Start the machine and gradually increase the flow of the refractory material.
Apply the material evenly, maintaining a consistent speed and pressure.
Continuously monitor the thickness and uniformity of the lining to ensure it meets the specified standards.
Monitoring:
Keep an eye on the machine’s performance indicators, such as pressure gauges and temperature sensors.
Address any anomalies immediately to prevent damage to the machine or the lining.
Post-Operation Procedures
Shutdown:
Gradually decrease the flow of material and power down the machine.
Follow the manufacturer’s shutdown procedure to ensure a safe and proper shutdown.
Cleaning:
Clean the machine thoroughly after each use to prevent any buildup of refractory material.
Use appropriate cleaning agents and tools recommended by the manufacturer.
Inspection:
Conduct a post-operation inspection to identify any potential issues that may have arisen during operation.
Report any findings to the maintenance team for further action.
Maintenance
Regular Maintenance:
Adhere to the manufacturer’s maintenance schedule for routine checks and servicing.
Replace worn or damaged parts promptly to maintain optimal machine performance.
Lubrication:
Ensure all moving parts are properly lubricated to reduce friction and wear.
Record Keeping:
Maintain detailed records of all maintenance activities, including parts replaced and services performed.

By adhering to these guidelines, operators can ensure the safe and efficient use of industrial furnace lining machines, resulting in high-quality refractory linings and prolonged furnace life. Regular maintenance and vigilant operation are key to maximizing the machine’s performance and minimizing downtime.