News

2025/ 05 / 14

Global Steelmaking Industry Enters a New Era of Green and Intelligent Transformation

As carbon neutrality becomes a global consensus, the steel industry—traditionally one of the most energy-intensive and carbon-heavy sectors—is undergoing a profound transformation. Major steel-producing countries are accelerating technological innovation, structural optimization, and green upgrades to tackle mounting resource constraints, environmental pressures, and market volatility. The future of global steelmaking is now being shaped by the twin engines of decarbonization and digitalization.

Key Challenges Facing the Global Steel Industry

1. Rising Pressure from Carbon Emissions and Environmental Compliance

Steel production is responsible for approximately 7% of global carbon emissions, making it a key target in national and international decarbonization efforts. Mechanisms such as the EU’s Carbon Border Adjustment Mechanism (CBAM) and U.S. green procurement policies are placing direct pressure on traditional carbon-intensive processes.

2. Volatile Raw Material Prices and Supply Chain Disruptions

Iron ore and coking coal are unevenly distributed globally, and geopolitical tensions and logistics disruptions have increased price volatility. Meanwhile, the rising demand for scrap metal—driven by the growing adoption of electric arc furnace (EAF) technology—has exposed shortages in high-quality scrap supply.

3. High Energy Consumption and Efficiency Bottlenecks

Despite significant energy-saving efforts, global steelmaking still suffers from relatively low energy efficiency. Energy price surges, coupled with supply instability in developing regions, are squeezing production margins and threatening long-term sustainability.

4. Uneven Technological Development

Advanced economies such as Europe, Japan, and South Korea have largely adopted low-carbon, high-efficiency processes. In contrast, many developing nations still rely heavily on traditional blast furnace–basic oxygen furnace (BF-BOF) routes, with slow technological upgrades.

Technological Upgrades: The Rise of Green and Smart Steelmaking

✅Green Steelmaking: Hydrogen, CCUS, and Circular Scrap Systems

Hydrogen-based Direct Reduction (H2-DRI): Companies like thyssenkrupp (Germany), Hybrit (Sweden), and voestalpine (Austria) are pioneering the use of hydrogen to replace carbon as a reductant in ironmaking, aiming to achieve “zero-carbon steel.”

Carbon Capture, Utilization, and Storage (CCUS): Major steelmakers such as ArcelorMittal have launched pilot CCUS projects in Belgium and France, targeting significant emission cuts.

Scrap Recycling and EAF Optimization: The U.S. and Turkey have built highly efficient closed-loop scrap collection and processing systems, providing best-in-class models for short-process steelmaking globally.

✅ Smart Steelmaking: Industry 4.0 Reshaping Efficiency

Process Automation and AI-Based Control: Steelmakers are implementing Industrial IoT, digital twins, and AI-driven control systems to enable real-time monitoring, predictive maintenance, and optimal production scheduling.

Quality and Energy Management: AI vision inspection systems, intelligent charging technologies, and real-time energy optimization are being widely adopted by leaders like Baowu Steel, JFE, and POSCO.

Carbon Footprint Tracking: Full life-cycle digital platforms are emerging to manage emissions across the supply chain, enabling green product certification and transparent disclosure to clients.

Looking Ahead: Global Trends Shaping the Industry

Rising EAF Adoption: Global electric arc furnace steelmaking share is expected to exceed 50% by 2030, driven by emissions regulation and resource efficiency.

Green Premium Becomes Core Competitiveness: Low-carbon steel products are expected to command higher market prices, and green certifications will become essential for high-end buyers.

Cross-Sector Collaboration Deepens: Steelmakers are forming integrated ecosystems with energy, chemical, and digital technology firms to accelerate transition.

Policy and Capital Support Gains Momentum: Green subsidies, climate finance, and carbon markets are providing significant tailwinds for the green steel revolution.

Steelmaking at a Historic Crossroads

As the industry pivots from being a “high-emission, high-consumption” sector to one defined by sustainability, intelligence, and efficiency, global steelmakers find themselves at a critical turning point. While the road ahead is fraught with technological and financial challenges, those who lead the green transition will seize a strategic advantage in the future landscape of global steel production.

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